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  • SERVICES
    • Manufacturing Services
    • Contract Friction Welding
    • Part Development
    • Part Ideas & Examples
    • Bi-Metallic Friction Welding
    • Service & Aftermarket Parts
  • INDUSTRIES
    • Aerospace
    • Astrospace
    • Automotive
    • Construction & Agriculture
    • Consumer Products
    • Defense
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    • Oil and Gas
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  • TECHNOLOGIES
    • Low Force Friction Welding
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Parts

All Geometry Sample Parts

All our parts have a story behind them. Explore sample parts below to uncover applications, materials, technology and geometrical fittings that might be right for your next project.

Bi-metallic application linear friction welding of copper alloy block to aluminum plate

Bi-metallic application linear friction welding of copper alloy block to aluminum plate

Materials: Aluminum, Copper

Technology: Linear Friction Welding

Geometry: Bar to Plate

Bi-metallic application linear friction welding of copper bars to aluminum plate top angle view

Bi-metallic application linear friction welding of copper bars to aluminum plate top angle view

Materials: Aluminum, Copper

Technology: Linear Friction Welding

Geometry: Bar to Plate

Linear friction welding of all shapes of parts

Linear friction welding of all shapes of parts

Materials: Silver Alloys, Steel - Alloys

Technology: Linear Friction Welding

Geometry: Bar to Plate

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Larger custom aluminum sheet sizes created by friction stir welding from smaller stock pieces

Larger custom aluminum sheet sizes created by friction stir welding from smaller stock pieces

Materials: Aluminum Alloys

Technology: Friction Stir Welding

Geometry: Butt

Top view - friction stir welded MTI business card .100

Top view - friction stir welded MTI business card .100" thick aluminum plate

Materials: Aluminum Alloys

Technology: Friction Stir Welding

Geometry: Butt

Section view of hybrid vehicle aluminum plate welded to cast aluminum heat exchanger box  for  a water tite seal. FSW weld path on plate is facing up.

Section view of hybrid vehicle aluminum plate welded to cast aluminum heat exchanger box for a water tite seal. FSW weld path on plate is facing up.

Materials: Aluminum Alloys

Technology: Friction Stir Welding

Geometry: Lap

4' section view of joining of multiple aluminum extrusion panel sections up to 50' long via dual weld head (upper & lower) welds

4' section view of joining of multiple aluminum extrusion panel sections up to 50' long via dual weld head (upper & lower) welds

Materials: Aluminum Alloys

Technology: Friction Stir Welding

Geometry: Butt

Tailor welded blanks top view -1mm and 2mm thick aluminum sheets jointed prior to stamping. Used for vehicle lightweighting.  Heavier 2mm material is deployed  in crtical form support areas

Tailor welded blanks top view -1mm and 2mm thick aluminum sheets jointed prior to stamping. Used for vehicle lightweighting. Heavier 2mm material is deployed in crtical form support areas

Materials: Aluminum Alloys

Technology: Friction Stir Welding

Geometry: Lap

Multiple pieces of High Strength Steel Alloy joined in a single friction stir pass for low heat input sheet joining (reducing distortion)

Multiple pieces of High Strength Steel Alloy joined in a single friction stir pass for low heat input sheet joining (reducing distortion)

Materials: Steel - Alloys

Technology: Friction Stir Welding

Geometry: Lap

Drive shaft sectioned part front view - tool exit hole shown -lightweighting vehicle while maintaining or increasing durability

Drive shaft sectioned part front view - tool exit hole shown -lightweighting vehicle while maintaining or increasing durability

Materials: Aluminum

Technology: Friction Stir Welding

Geometry: Lap

Welded machine tool spindle blank. Replaces costly forging.

Welded machine tool spindle blank. Replaces costly forging.

Materials:

Technology: Rotary Friction Welding

Geometry: Bar to Bar

Welded machine tool spindle blank - as machined

Welded machine tool spindle blank - as machined

Materials:

Technology: Rotary Friction Welding

Geometry: Bar to Plate

Welded machine tool spindle blank. Replaces costly forging.

Welded machine tool spindle blank. Replaces costly forging.

Materials:

Technology: Rotary Friction Welding

Geometry: Bar to Plate

Welded machine tool spindle blank - as machined

Welded machine tool spindle blank - as machined

Materials:

Technology: Rotary Friction Welding

Geometry: Bar to Plate

Keyway and T-slot cutters. Welded blanks made from AISI6145 shanks and M4 tool steel heads.

Keyway and T-slot cutters. Welded blanks made from AISI6145 shanks and M4 tool steel heads.

Materials: Steel - Tool

Technology: Rotary Friction Welding

Geometry: Bar to Plate

Countersinks. High-speed steel heads welded to mild-steel shanks.

Countersinks. High-speed steel heads welded to mild-steel shanks.

Materials: Steel - Tool

Technology: Rotary Friction Welding

Geometry: Bar to Plate

Twist drill blank. Welded M10 tool steel bodies to SAE4140 shanks.

Twist drill blank. Welded M10 tool steel bodies to SAE4140 shanks.

Materials: Steel - Tool

Technology: Rotary Friction Welding

Geometry: Bar to Bar

Tool steel to carbon steel drill bit

Tool steel to carbon steel drill bit

Materials: Steel - Tool

Technology: Rotary Friction Welding

Geometry: Bar to Bar

Air conditioner rotor assembly. Outer rotor pole is welded to inner rotor pole then this assembly is welded to pulley blank.

Air conditioner rotor assembly. Outer rotor pole is welded to inner rotor pole then this assembly is welded to pulley blank.

Materials:

Technology: Rotary Friction Welding

Geometry: Tube to Disk

Bumper shocks. Tubing welded to stamping for impact absorbing bumper mounts.

Bumper shocks. Tubing welded to stamping for impact absorbing bumper mounts.

Materials:

Technology: Rotary Friction Welding

Geometry: Tube to Plate

Shock absorber base cup. Weld between threaded stud and base cup firmly traps washer in place.

Shock absorber base cup. Weld between threaded stud and base cup firmly traps washer in place.

Materials:

Technology: Rotary Friction Welding

Geometry: Bar to Plate

Input shaft for automotive transmission. Stamped hub to machined barstock.

Input shaft for automotive transmission. Stamped hub to machined barstock.

Materials:

Technology: Rotary Friction Welding

Geometry: Bar to Plate

Figure 2 of 2 Welded stabilizer bar cross-section

Figure 2 of 2 Welded stabilizer bar cross-section

Materials:

Technology: Rotary Friction Welding

Geometry: Tube to Bar

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Manufacturing Technology, Inc. (MTI) is a privately-held, fourth-generation company headquartered in South Bend, Indiana, specializing in transformational, custom-engineered friction welding and resistance welding solutions for manufacturing processes. Our leading-edge expertise is available worldwide on-site for industry applications such as aerospace, oil and gas, automotive, agriculture, construction, consumer product electronics, and military.

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