Automation

From concept and design to tooling and fabrication, MTI is a market leader in automated welding solutions that improve productivity.

Automation

At MTI, our goal is to provide the next generation of autonomous integrated welding systems leveraging our world-class process knowledge and the latest in technology. With a focus on customized, low-risk configurations, we design and build a range of semi- or fully automated welding machines tailored to requirements that deliver enhanced quality, productivity, and ROI. Alternatively, clients can take advantage of MTI’s Subcontract Manufacturing Services for access to a full range of the latest welding machines with the flexibility to produce both small and large batch sizes.

Advantages & Benefits

Improve Weld Quality

Automated welding machines ensure weld integrity through electronic weld process controllers. The combination of mechanized torch and part motions with electronic recall of welding parameters results in a higher quality weld.

Control Quality In-Line

A weld is made only once with an automated machine so material defects are readily visible and detectable, whereas a human operator may try to fix the mistake, possibly concealing a flawed weld. In some cases, leak testing and vision systems can be integrated into fully automated systems to provide additional in-line quality control.

Increase output

A fully automatic system can be built with twin welding positioners on an automated shuttle. This type of system can load and unload parts at one station while welding occurs at another station. With this type of full automation setup, a system can run up to 4X faster than a semi-automatic system or 8X faster than a skilled welder.

Better Utilization of Resources

Automation can be used in hazardous areas or under harsh conditions that might not be ideal for a human operator. Automation can also reduce the risk of accidents and improve performance. Automated welding machines can undertake highly repetitive tasks, freeing up employees to work on tasks that require more expertise, resulting in a better ROI for the business while potentially improving employee satisfaction.

Reduce Waste

Automation enables organizations to minimize different types of waste in their facility, such as closer placement of equipment to minimize the space needed in a facility. Automation also provides repeatable input parameters for more repeatable output, leading to reductions in both waste and rework. It can also reduce the risk of damage or breakage due to incorrect handling.

Maximize Efficiency

Automated welding production speeds are set at a percentage of maximum by the machine instead of an operator. With minimal setup time and higher weld speeds, an automated welding system can easily outpace a skilled manual welder.

Get the information you need, before you need it — free and straight to your inbox from industry experts.

Sign Me Up