Your Contract Friction Welding Partner
From Concept Through Completion
❭ North America
❭ North America
❭ Europe
❭ Europe
❭ Asia
❭ Asia
World Leader in Friction
Welding Technology
World Leader in Friction
Welding Technology
Feasibility Studies & Prototypes
From Feasibility to Full
Production We've Got
You Covered
Harness the versatility of friction welding with our turnkey Contract Manufacturing Services. We deliver innovative approaches and timely results for your advanced research and part-production needs. Whether you’re looking for one part per year or one per minute, we’re committed to helping you achieve your production goals.
Contract Friction Welding Services
Get Everything You Need With MTI’s Single-Source Manufacturing Model.
Manufacturing Services Built Around Your Project Goals
Cost Savings
You can save time and money while reducing the number of steps to reach your production goal by leveraging MTI’s design experience during the prototype stage. We know what works and what doesn’t, based on our years of development experience and a large portfolio of successfully welded production parts – parts that started as prototypes.
You can save time and money while reducing the number of steps to reach your production goal by leveraging MTI’s design experience during the prototype stage. We know what works and what doesn’t, based on our years of development experience and a large portfolio of successfully welded production parts – parts that started as prototypes.
Our on-staff experts have decades of experience. With our friction welding services, we offer a full-range of detailed metallurgical testing and evaluations to confirm physical properties of the part and the weld zone.
Explore new designs and applications without workflow disruptions in your manufacturing facility. We recommend, design, and prototype unique and innovative solutions to the product development and improvement process that can expose additional savings and technical value to new and existing designs.
Our metallurgy capabilities extend to after your part is welded. Using our tensile tester and a series of other strength tests, we can ensure the weld meets your requirements.
TESTIMONIALS
Customer Feedback on MTI’s Quality and Services
Comprehensive Weld Development Services
Can your materials be friction welded? How does your part geometry play a role? Our friction welding experts will tell you! Our weld development process is all about optimizing your friction welds. Once we evaluate your materials and produce sample parts, we will provide you with the specs to either begin joining or to help build a friction welder that’s right for your project.
Comprehensive Weld Development Services
Can your materials be friction welded? How does your part geometry play a role? Our friction welding experts will tell you! Our weld development process is all about optimizing your friction welds. Once we evaluate your materials and produce sample parts, we will provide you with the specs to either begin joining or to help build a friction welder that’s right for your project.
Weld Development 2.0
In this new package, MTI tests the feasibility of your application using advanced friction welding equipment. In addition, we also perform Low Force friction welding test welds so you can compare the benefits of the new technology directly with the traditional friction welding processes.
Low Force versus traditional Friction Welding
Friction Welding Concept & Prototype Project Examples
Manifold Tubing
- Creates narrow heat-affected zone
- 100% bond of contact area
- Resulting joints are of forged quality
- Stronger than parent material
- No weld splatter is created
Finished Clutch Drum
- Dissimilar Materials - 4118 carburized and hardened gear to 1045 Drum
- Greatly increase design flexibility
- Choose appropriate materials and material size for each area of part
- Assembly is complete after welding
Bimetallic Exhaust Valves
- Dissimilar Materials - High temperature resistant valve to high wear resistant alloy stem
- Lower costs as bimetallic application
Stabilizer Bars
- Dissimilar Materials – 4130 Steel tubing with 1018-1020 solid ends welded on each end
- Lightweight, but durable
- Save weight while maintaining torque and fatigue characteristics
Oil Field Valve Body
- Various end fittings inertia welded to standard valve bodies
- Reduces inventory of many different valve body castings
- Replaced single casting
Track Roller Bushings
- Steel backed, bronze laminate thrust washer to steel sleeve
- Reduce raw material and machining costs
- Replaced solid bronze casting
- Annual cost savings after taxes is nearly twice the cost of the purchase price of the machinery
Lift Screws
- Roll threaded stock, saw cut to length and welded to screw machined ends
- Reduce raw material costs
- Reduction in machining costs
Actuator for Reciprocating Saws
- Mild steel injection molded head (to size)
- Mild steel spindle tube to reduce weight - for directional changes (reciprocating)
- Less cost than a finished product made from a forging or casting
Pre & Post-Weld
Manufacturing Process
Our friction welding process starts well before your parts are welded and long after they come off the friction welders. No need for third-party outsourcing.
Instead, you save time and shipping costs. From our in-house metallurgical lab to custom tooling, our pre- and post-weld machining services can take your project from concept to completion.
Friction Welding Technologies
Use advanced technologies and welding machinery with MTI’s contract friction welding services.
ROTARY FRICTION WELDING
Rotary friction welding (RFW) is a solid-state process in which one component is rotated at high speed while pressed against a stationary part. RFW is a widely used technique across several industries, offering unparalleled advantages. Our contract Manufacturing Services facilities have more than 15 combined RFW machines, including the world’s largest Inertia contract friction welder.
Our Commitment
Quality at the Core of Our Contract Manufacturing Services
MTI brings the highest possible degree of safety and quality. From welding parts to building machines, we stand apart from contract welding companies in meeting industrial standards. Our international accreditations reflect our ability to handle projects that require the most sensitive environments and exacting specifications.
Explore Our Sample Parts Built With MTI Equipment
View our sample friction welded parts catalog to uncover applications that might be right for your next project.
Explore Our Sample Parts Built With MTI Equipment
View our sample friction-welded parts catalog to uncover applications that might be right for your next project.
Bi-Metallic Joining Capabilities for Modern Manufacturing
From Copper and Aluminum to Steel and Inconel, friction welding allows for the joining of dissimilar metals – and there’s no better place to try out your combination than with our global Contract Friction Welding teams! Allow us to test your materials for strength and durability, and then learn how your combination could benefit your overall process!
Cut Costs, Not Quality
You can save time and money while reducing the number of steps to reach your production goal by leveraging MTI’s design experience during the prototype stage. We know what works and what doesn’t, based on our years of development experience and large portfolio of successfully welded production parts – parts that started as prototypes.
Bi-Metallic Joining Capabilities for Modern Manufacturing
From Copper and Aluminum to Steel and Inconel, friction welding allows for the joining of dissimilar metals – and there’s no better place to try out your combination than with our global Contract Friction Welding teams! Allow us to test your materials for strength and durability, and then learn how your combination could benefit your overall process!
You can save time and money while reducing the number of steps to reach your production goal by leveraging MTI’s design experience during the prototype stage. We know what works and what doesn’t, based on our years of development experience and large portfolio of successfully welded production parts – parts that started as prototypes.
Bimetallic friction welding can help you achieve your lightweighting goals by using heavier materials only where absolutely necessary. This ensures your product’s quality and integrity are not compromised.
Not all welding methods are created equal. Friction welding has the broadest capabilities for joining dissimilar metals, which can strengthen your part’s design.
MTI helped extend the service life of equipment for a Canadian oil sands producer, thanks to linear friction welding and the combination of tungsten, steel, and intermediate materials.
The possibilities for joining dissimilar metals are even broader with our newest solid-state joining technology!
Check Your Material Combination & Geometry
Can Your Project Benefit From MTI Welding Services?
Production Assurance Program for Your Manufacturing Goals
Our contract friction welding group isn’t just for customers who don’t have their own friction welders. Our Production Assurance Program helps bridge the gap if your MTI-built friction welder is undergoing routine maintenance or if you experience higher-than-normal part volumes. Let us keep your tooling warm and handle your overflow on our machines, without any breaks in your production process.
Optimize Project Outcomes with Industrial Contract Welding & Contract Manufacturing Services
Partner with MTI for a one-stop solution for welded parts, advanced machines, and complete project support. From concept to completion, our experts help simplify the process and optimize outcomes using proven friction welding technology. All under a single point of accountability.
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