Low Force Friction Welding

The use of an external energy source to raise the interface temperature of the parts being welded, reducing the process forces required to make a solid-state weld compared to traditional friction welding.

Advantages and Benefits

 



 

    Process Overview

    Friction Welding is more of a forging process than an actual welding process. Low-Force Friction Welding can be applied to both Linear or Rotary Friction welded parts.

    • 1The components are clamped rigidly in perfect orientation and alignment.
    • 2The components are brought into contact and the preheating phase begins.
    • 3Once the weld interface has reached the desired condition the solid-state bond process begins.
    • 4Once a predetermined displacement is achieved, the relative motion ceases and the weld is complete.
    • 5The result is a high-integrity joint with customizable characteristics and 100 percent cross sectional bond of forged quality.
    • 6The preheating phase can be continued throughout and past the solid-state bonding sequence to provide in-process heat treatment or post heating.
    Machine Talk
    The welding solution to the challenges you're facing may be one click away
    Low-Force Friction Welding: A Promising Solution for the Rail Industry
    Low-Force Friction Welding: A Promising Solution for the Rail Industry

    Low-Force Friction Welding could help solve some problems the rail industry faces today. The welding technique, developed by Manufacturing Technology, Inc. (MTI,) has multiple projected advantages over some over welding processes like flash-butt and thermite. Low-Force promises a stronger weld.

    Read More >

    Eyes of an Engineer: Part 3
    Eyes of an Engineer: Part 3

    In part three of the “Eyes of an Engineer” series, we introduce you to two Notre Dame ESTEEM students who began working at MTI as part of their capstone thesis.

    Read More >

    Low Force Friction Welding -- What is it?
    Low Force Friction Welding -- What is it?

    Low force friction welding produces a friction weld at a fraction of the force, offering several advantages over traditional linear and rotary friction welding.

    Read More >

    Pre and Post-Weld Processing Services for Contract Friction Welding: Why It All Matters
    Pre and Post-Weld Processing Services for Contract Friction Welding: Why It All Matters

    Working with MTI's Manufacturing Services opens the door to our pre and post-weld processes, which add value to your product and friction welding experience.

    Read More >

    Can Your Materials Be Forged?

    The simple rule of thumb is this: If you can forge it, you can friction-weld it.

    Check to uncover the possibilities

      We have forged those!

    We have not tried forging those, but it doesn't mean we can't

    Request Compatibility Chart