At MTI, we understand that end-of-year budgeting can present both challenges and opportunities. Whether you’re focused on end-of-year spend or planning for the following year, MTI offers several different programs and services designed to work around companies’ ever-changing needs. From simpler small-batch friction welding jobs to more advanced machine upgrades, we have you covered.
Every business operates within specific financial constraints. That’s why, at Manufacturing Technology Inc. (MTI), we tailor solutions that match your budget for optimal results. Our goal is to enhance profitability with manufacturing technologies that improve the efficiency of your company’s production process.
Seamlessly Scale Production with MTI's Contract Manufacturing Services
MTI is known for building state-of-the-art friction welders. However, did you know we also offer contract friction welding services for jobs that don’t justify their own dedicated machine? With global locations in the USA, UK, and India, our Manufacturing Services team can join your parts on any of our in-house machines.
By leveraging a range of innovative technologies, we enable manufacturers to maximize their budgets with cost-effective solutions. You can partner with us as your one-stop shop for a range of processes across your production workflow. We can take your job from concept to completion, utilizing any combination of our value-added pre- and post-weld processes. Our comprehensive manufacturing tools and services include the following:
- Weld Development: Tailored to optimize your specific materials and part geometry.
- CNC machining: Precision machining to meet your exact specifications to reduce errors and costs.
- Metallurgy: In-depth analysis to ensure the integrity and performance of your welds.
- Tooling: Custom tooling solutions designed for your unique applications.
- Heat treat: Enhancing the properties of your materials for optimal performance.
- Flash removal: Ensuring clean finishes on your welded parts.
- Ordering & shipping: Streamlined logistics to support your inventory, production timelines, and supply chain management.
Manufacturing Services can shorten the production process by maintaining a supply of ready-made custom parts. It’s an ideal option if your company isn’t ready or able to invest in a machine right now – or if you already have an MTI-built friction welder and need extra support for increased volume or overflow. See our latest shop floor addition, the tri-mode Rotary friction welding machine that provides the best of Inertia and Direct Drive friction welding processes.
You can learn more about the offerings and machines of Manufacturing Services here.
Lower Investment Costs With Machine Refurbishment
Just like any other piece of equipment, friction welders can eventually show their age and may no longer operate at peak performance. While purchasing a new machine is always one option, MTI also offers machine refurbishment services designed to help manufacturers make the most of their existing equipment.
For customers evaluating how MTI can work with your budget to fit your needs, refurbishment can be a flexible, cost-effective solution. Instead of committing your budget to the full cost of a new welder, MTI can assess your current machine, identify worn parts, and recommend a plan that aligns with your operational goals, budget requirements, and long-term production needs.
This type of maintenance investment can help extend the life of your friction welder at a fraction of the cost of a brand-new machine. With MTI support, your current equipment may still have more value to deliver, helping you manage expenses, plan future purchases, and keep your production moving with confidence.
Is your machine refurb-ready? Check out the five signs it’s time to refurbish your friction welder to reduce costs.
Upgrade Controls within Your Budget
Even if your existing friction welder appears mechanically sound and does not require a full refurbishment at this time, the shortcomings of its outdated controls systems may actually be costing you money in the long run.
Did you know it’s actually more expensive to maintain a DOS-based friction welder than to upgrade the controls? In some cases, it’s nearly impossible to find technicians to work on this aging platform. Investing in a controls upgrade now will minimize the risk of problems later, which could lead to significant productivity losses and lengthy downtime.
MTI recommends upgrading your DOS-based controls system to Windows. With a Windows upgrade, not only can you take advantage of a more stable and secure data system, but you can also take advantage of MTI’s Remote Access Package. With remote access, you can tap into MTI’s engineering expertise from anywhere in the world at the touch of a button, saving the time and money required to bring a trained technician to your facility.
What MTI FWT Direct Drive Friction Welders Can Do for Manufacturers
If your demand or current machine status does not align with refurbishment or contract friction welding, we are proud to introduce MTI’s FWT line of Direct Drive Rotary Friction Welders, which offers a dedicated machine that fits your budget.
Our FWT machines provide consistent, quality welds at a practical price. Ranging from 5-ton to 125-ton, here’s what our standard FWT Direct Drive Friction Welders offer manufacturers:
Consistent, Higher Quality Welds
Friction Welding produces joints of forged quality. This results in superior weld properties compared to more traditional processes, such as MIG or TIG welding. FWT machines can come with fully or semi-automated systems, reducing operator errors and costs while increasing production. Many manufacturers can benefit from leaner and more efficient processes.
Improved Manufacturing Efficiency with Reduced Weld Cycles
Weld cycle production times can be reduced because Friction Welding processes are significantly faster than conventional welding methods. Joining times are so quick that the machines accomplish most friction welds in just a few seconds.
Bi-metallic Joining
Friction Welding is the most effective technology for joining dissimilar metals, also known as bimetallics. Because of differences in melting points, many bimetallic combinations are impossible to join using fusion processes.
You can learn more about our FWT line in our free whitepaper.
Consult with Us and Take Action Within Your Budget
Manufacturers can gain advantageous insights into maximizing production through cost-effective solutions by consulting with industry leaders in friction welding technology. At MTI, we are dedicated to enhancing processes that help our customers achieve their business goals while staying within their end-of-year budgets.
We start with a comprehensive overview of your current production process. By analyzing the intricacies of your operation, we’ll be working with you to identify opportunities for improvement. Our team of experts will assess how various manufacturing technologies and processes can be seamlessly integrated into your workflow to reduce costs and enhance productivity.
Through our partnership, we tailor strategies to your specific needs. Let us partner with you to optimize your operations and drive success in the competitive manufacturing landscape through MTI engineering solutions.
Finding The Manufacturing Technology That’s Right For Your Business
Those are just a few ways MTI can help you to be flexible with your budget and end-of-year spending requirements.
If you have any additional questions about machine refurbishments, controls upgrades, Contract Manufacturing Services, or FWT, contact us to get in touch with one of our knowledgeable sales engineers.